Drilling out the boss on Left Cyl. Head
Drilling out the boss on Left Cyl. Head
Does anyone know the drill and tap size to use when drill out the BOSS on the left side (drivers side) cylinder head on a 1966 110HP. This would be to be able to install a thermister and adapter that I have from Clarks.
I don't want to lose the use of the temp gauge idiot light, therefore, I need to retain the temp sending unit on the right side that's already there. This is to install the Corsa dash in a Monza. Thanks
Thanks
I don't want to lose the use of the temp gauge idiot light, therefore, I need to retain the temp sending unit on the right side that's already there. This is to install the Corsa dash in a Monza. Thanks
Thanks
-
- Posts: 1604
- Joined: Tue Mar 25, 2014 9:18 pm
- Location: Kalamazoo Mi..
Re: Drilling out the boss on Left Cyl. Head
Here is a chart, you just need to know the thread size.
64Powerglide, Jeff Phillips
Kalamazoo, Mi..
Kalamazoo, Mi..
Re: Drilling out the boss on Left Cyl. Head
3/8-16..............answered your question here: viewtopic.php?f=55&t=11870&p=80936#p80936rnd5553 wrote:Does anyone know the drill and tap size to use when drill out the BOSS on the left side (drivers side) cylinder head on a 1966 110HP.
-Scott V.
Re: Drilling out the boss on Left Cyl. Head
I don't get it. Didn't your question about mounting the thermister get answered in your other thread? If you have the adapter from Clarks and a thermister, you're set. No drilling required.
Jim Thomas
Bethel, VT
63 Monza Coupe
Bethel, VT
63 Monza Coupe
Re: Drilling out the boss on Left Cyl. Head

'61 140 PG Rampside
'66 Rear Alum V8 4-dr
'60 Monza PG coupe (sold, sniff, sniff)
'66 Corsa Fitch Sprint Conv. (First car 1971, recently repurchased)
'66 Rear Alum V8 4-dr
'60 Monza PG coupe (sold, sniff, sniff)
'66 Corsa Fitch Sprint Conv. (First car 1971, recently repurchased)
Re: Drilling out the boss on Left Cyl. Head
no I did not, I need to run the thermistor and retain the temp switch too from what I understand. Thermister does not operate the CORSA dash's idiot light. Let me know if this is not the case.
- bbodie52
- Corvair of the Month
- Posts: 12142
- Joined: Mon Aug 06, 2012 12:33 pm
- Location: Lake Chatuge Hayesville, NC
- Contact:
Re: Drilling out the boss on Left Cyl. Head
The warning light switches are just that... on/off switches. Both the right head temperature switch AND the oil pressure switch are wired to the same bulb in the instrument panel. Power is applied to that bulb when the key is ON, but it needs a GROUND to complete the circuit and to turn the bulb on. By default the temperature switch is ALWAYS OFF as long as the head is not overheated, so it never provides a ground to illuminate the TEMP/PRES bulb. However, the oil pressure warning switch is ALWAYS ON (CLOSED) unless oil pressure is present (engine running). In this way the bulb is automatically grounded by the oil pressure switch as soon as the key is turned on but before the engine is started. This serves as a BULB TEST each time the key is turned ON. When the engine is started, oil pressure turns the TEMP/PRES bulb OFF.
The thermistor on the left head is completely independent and unconnected to the warning light system. Instead of functioning as an ON/OFF switch, it functions as a variable resistor that permits variable electrical current to flow from the cylinder head temperature gauge to electrical ground as the temperature of the cylinder head varies. This current change is registered as indicator needle movement on the cylinder head temperature gauge. It essentially functions in the same way that the gas gauge responds to the variable resistor in the gas tank sending unit (connected to a float).
This wiring diagram for the Corsa/Spyder warning light and gauge system is more complex than what you will be installing in your Corvair. It has an added warning buzzer that is triggered ONLY by the temperature switch in the right head. The silicone rectifier (diode) prevents the oil pressure warning switch from triggering the warning buzzer. I sometimes wonder if ANY Corsa (or Spyder) owner has EVER heard that buzzer go off! In any case, you don't need it. You just need a single wire from the Corsa cylinder head temperature gauge connected to the thermistor in the left head (along with the power wire to provide voltage to the gauge and on to the thermistor).
The thermistor on the left head is completely independent and unconnected to the warning light system. Instead of functioning as an ON/OFF switch, it functions as a variable resistor that permits variable electrical current to flow from the cylinder head temperature gauge to electrical ground as the temperature of the cylinder head varies. This current change is registered as indicator needle movement on the cylinder head temperature gauge. It essentially functions in the same way that the gas gauge responds to the variable resistor in the gas tank sending unit (connected to a float).
This wiring diagram for the Corsa/Spyder warning light and gauge system is more complex than what you will be installing in your Corvair. It has an added warning buzzer that is triggered ONLY by the temperature switch in the right head. The silicone rectifier (diode) prevents the oil pressure warning switch from triggering the warning buzzer. I sometimes wonder if ANY Corsa (or Spyder) owner has EVER heard that buzzer go off! In any case, you don't need it. You just need a single wire from the Corsa cylinder head temperature gauge connected to the thermistor in the left head (along with the power wire to provide voltage to the gauge and on to the thermistor).
Brad Bodie
Lake Chatuge, North Carolina
1966 Corvair Corsa Convertible
Lake Chatuge, North Carolina

Re: Drilling out the boss on Left Cyl. Head
Both heads are already drilled!!!
Jerry
Jerry