Sketchy fix
Sketchy fix
Just spent a bunch of time changing all my brake lines and while nthe tank was out, I gave it a quick clean and sprayed it with some zink paint. But apparently the undercoating on it was holding back a pin hole. So I made a sketchy repair to keep the gas from leaking out.
So I have a tank on order from rockauto. The shipping option they gave was surprisingly cheap, plus the discount code made it a great price, see below
So I have a tank on order from rockauto. The shipping option they gave was surprisingly cheap, plus the discount code made it a great price, see below
- Frank DuVal
- Posts: 1466
- Joined: Wed Dec 09, 2009 4:58 pm
Re: Sketchy fix
Sketchy? Not really. Bar of soap might be sketchy, and that works too.
Sketchy is I would have soldered the screw to the tank. Done it many times. With the fuel running out. I use a 100 watt soldering iron, unplugged.
BUT DONT'T DO IT MY WAY!
Good delivered price on a new tank.
Sketchy is I would have soldered the screw to the tank. Done it many times. With the fuel running out. I use a 100 watt soldering iron, unplugged.


Good delivered price on a new tank.

Frank DuVal
Fredericksburg, VA
Hey look, blue background!

Fredericksburg, VA
Hey look, blue background!
- jjohnsonjo
- Posts: 71
- Joined: Sun Aug 25, 2024 8:01 am
- Location: Bethlehem, Pa
Re: Sketchy fix
I have used Marine-Tex epoxy for several gas tank repairs including my Vair. Fixes are still fine, some more than 30 years old now.
- davemotohead
- Corvair of the Month
- Posts: 1352
- Joined: Tue Aug 10, 2010 10:37 pm
- Location: rosamond california
- Contact:
Re: Sketchy fix
I got a hole punched in a good gas tank and I took it out and filled it with soap and water for a day to get the gas fumes out and then brazed a patch over the hole. I use the brazing to patch pin holes as well, just clean the tank out really well to eliminate the fumes before putting a torch to it!
Did this in 2009 and still no leaks. 


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- Frank DuVal
- Posts: 1466
- Joined: Wed Dec 09, 2009 4:58 pm
Re: Sketchy fix
Another added safety item if going to flame weld/braze a gas tank is after cleaning well, position the tank so you can fill it with water up close to the weld/braze area, so the air space for fumes is small. Then even if fumes, they just poof without drama. I did this when cutting tops out of 5 gallon thinner cans with a cutting torch to uses as open top cans (trash, wash buckets, etc.)
Frank DuVal
Fredericksburg, VA
Hey look, blue background!

Fredericksburg, VA
Hey look, blue background!
-
- Posts: 693
- Joined: Sun Feb 04, 2024 10:53 am
Re: Sketchy fix
You can also run the exhaust of a running engine into the tank. This will get rid of the oxygen so there is no big bang.
RJ Tools Salem, OR
69 conv pulling a 66 trailer
69 conv pulling a 66 trailer
Re: Sketchy fix
I was able to buy a new tank and install it. but my "fix" held for the few weeks I needed it.
- American Mel
- Posts: 229
- Joined: Fri Jan 26, 2024 7:35 am
Re: Sketchy fix
Suspect Kamila is a BOT.
Currently own: '66Monza Coupe, '67Monza Vert, '67A/C Monza Sport Sedan
Have owned: '61Monza Coupe, '62Monza Wagon, '63Spyder, '65 Corsa
Loc: WA, One mile south of Canadian border.
Have owned: '61Monza Coupe, '62Monza Wagon, '63Spyder, '65 Corsa
Loc: WA, One mile south of Canadian border.
Re: Sketchy fix
might be, this thread has been silent for a while
Re: Sketchy fix
Sadly anything posted gets scanned, especially since AI now uses public data to "learn".
And some of you wonder why I don't put my legal name on public forums
NEVER email anything sensitive on public emails. I use a private encrypted email for discussions with family.
BTW --- in the business news --- a major vehicle manufacture got caught selling your driving habits (modern cars record all that) to various companies (insurance?). They were suppose to ASK YOU for permission, but the permission was buried in the sale contract folks signed so they DID NOT KNOW they were giving permission.
JUST BECAUSE YOU ARE PARANOID DOES NOT MEAN THEY ARE NOT OUT TO GET YOU!
I see a growing business DISABLING on board "vehicle dynamics recordings". BTW some companies will monitor your teenagers driving, even set limits on were they can drive via the on board vehicle computer or plug in module that sends data to your cell !!!!!
And some of you wonder why I don't put my legal name on public forums



NEVER email anything sensitive on public emails. I use a private encrypted email for discussions with family.
BTW --- in the business news --- a major vehicle manufacture got caught selling your driving habits (modern cars record all that) to various companies (insurance?). They were suppose to ASK YOU for permission, but the permission was buried in the sale contract folks signed so they DID NOT KNOW they were giving permission.
JUST BECAUSE YOU ARE PARANOID DOES NOT MEAN THEY ARE NOT OUT TO GET YOU!




I see a growing business DISABLING on board "vehicle dynamics recordings". BTW some companies will monitor your teenagers driving, even set limits on were they can drive via the on board vehicle computer or plug in module that sends data to your cell !!!!!
Re: Sketchy fix
I needed to add a fuel return line and found the removable fuel sender to be a non-explosive means. I soldered the new return tube in and unfortunately that somewhat melted the plastic (nylon?) insulated for the sender. I put a big blog of JB weld over the insulator/housing and even perpetually immersed in gas it has never leaked 16 years later.
As to the gas tank shipping $15.99! How do they do it??? About 6 months ago I bought carb gaskets weighing just a few ounces and the cost was $22 to go 90 miles by regular USPS. Glad the tank shipping was reasonable for you.
Not that you are likely to find a Corvair anymore at Pick Your Part (LKQ) but for years they have been piercing the tanks to drain them. They shove a red plug into the hole. Not sure if that is a legit fix but they still do sell their gas tanks. So maybe?
As to the gas tank shipping $15.99! How do they do it??? About 6 months ago I bought carb gaskets weighing just a few ounces and the cost was $22 to go 90 miles by regular USPS. Glad the tank shipping was reasonable for you.
Not that you are likely to find a Corvair anymore at Pick Your Part (LKQ) but for years they have been piercing the tanks to drain them. They shove a red plug into the hole. Not sure if that is a legit fix but they still do sell their gas tanks. So maybe?
'61 Lakewood in a coma for 50 years - now has a pulse