Late Model Heater Rebuild Start to Finish.

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caraholic4life
Posts: 568
Joined: Mon Mar 22, 2010 5:19 pm
Location: Westminster, Maryland

Late Model Heater Rebuild Start to Finish.

Post by caraholic4life »

Back in October of 2018 I went through the Heater Box for my '65 Monza coupe as it had been sitting for over 30 years and yes, mice apparently got into it at some point.

Here are some photo's of the project from start to finish.
Attachments
As removed from the car.
As removed from the car.
As removed from the car.
As removed from the car.
Looks like Mice were here.
Looks like Mice were here.
Looks like Mice were here too.
Looks like Mice were here too.
My guess is Mouse urine damage.
My guess is Mouse urine damage.
Case Split, Note the chewed rubber flap seal.
Case Split, Note the chewed rubber flap seal.
A closer look at the damaged rubber flap seal.
A closer look at the damaged rubber flap seal.
This is a used part I acquired, cleaned and painted.
This is a used part I acquired, cleaned and painted.
IMG_6457 crop.jpg (62 KiB) Viewed 133 times
These are the parts after disassembly & before cleaning.
These are the parts after disassembly & before cleaning.
These are the parts after cleaning & painting.
These are the parts after cleaning & painting.
Last edited by caraholic4life on Sun Mar 17, 2024 8:07 am, edited 1 time in total.
1962 95 FC Van
1964 Greenbrier Deluxe
1965 Monza Coupe
1965 Monza Convertible
Mid Engine enthusiast &
Prior Kelmark Owner
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caraholic4life
Posts: 568
Joined: Mon Mar 22, 2010 5:19 pm
Location: Westminster, Maryland

Re: Late Model Heater Rebuild

Post by caraholic4life »

Continued...
Attachments
Replacement Heater Motor.
Replacement Heater Motor.
Replacement Heater Fan.
Replacement Heater Fan.
The Heater Fan did not fit on the Motor Shaft as anticipated.
The Heater Fan did not fit on the Motor Shaft as anticipated.
I scrounged my selection of hardware and found the washer and Red part to use as a spacer.
I scrounged my selection of hardware and found the washer and Red part to use as a spacer.
Installed Spacer, & Washer. I hope it works in the long run.
Installed Spacer, & Washer. I hope it works in the long run.
Completed Heater Box.
Completed Heater Box.
Completed Heater Box.
Completed Heater Box.
Completed Heater Box.
Completed Heater Box.
Completed Heater Box.
Completed Heater Box.
Completed Heater Box.
Completed Heater Box.
1962 95 FC Van
1964 Greenbrier Deluxe
1965 Monza Coupe
1965 Monza Convertible
Mid Engine enthusiast &
Prior Kelmark Owner
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bbodie52
Corvair of the Month
Corvair of the Month
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Re: Late Model Heater Rebuild Start to Finish.

Post by bbodie52 »

I have a pair of 1966 Corvairs (Corsa convertible and 4-Door Sedan) that could both use a little refreshing in the heater fan department. I will try to duplicate your successful effort — using your photos as a model!

:tu: :goodpost: :ty: :coolphotos:
Brad Bodie
Lake Chatuge, North Carolina
Image 1966 Corvair Corsa Convertible
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caraholic4life
Posts: 568
Joined: Mon Mar 22, 2010 5:19 pm
Location: Westminster, Maryland

Re: Late Model Heater Rebuild Start to Finish.

Post by caraholic4life »

bbodie52 wrote: Sun Mar 17, 2024 8:43 am I have a pair of 1966 Corvairs (Corsa convertible and 4-Door Sedan) that could both use a little refreshing in the heater fan department. I will try to duplicate your successful effort — using your photos as a model!

:tu: :goodpost: :ty: :coolphotos:
Once the assembly was out of the car, I made the effort to take photo's of it from all sides so I would know how things were assembled and adjusted in order to insure it went back together the same way....The photo's did help with reassembly.

Your '66 and later heater box will be slightly different but probably close enough.
1962 95 FC Van
1964 Greenbrier Deluxe
1965 Monza Coupe
1965 Monza Convertible
Mid Engine enthusiast &
Prior Kelmark Owner
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Frank DuVal
Posts: 422
Joined: Wed Dec 09, 2009 4:58 pm

Re: Late Model Heater Rebuild Start to Finish.

Post by Frank DuVal »

With that set screw you probably didn't need to use a spacer and not on the end of the shaft. Lots of electric motor connections to belt pulleys, squirrel cage fans etc. in industry are with just a set screw. But.... belt and suspenders usually not a bad route! :tu:

Looks like quite a GREAT job you did there Andria! :chevy:

Makes me wonder what they have built inside mine, as they took string and dragged it into the ductwork. Maybe the mice are doing macramé?
:rolling:
Frank DuVal

Fredericksburg, VA

Hey look, blue background! :wink: :thumbsup: :car: :spider: :frog: :train:
66vairguy
Posts: 4651
Joined: Tue Dec 21, 2010 3:44 pm

Re: Late Model Heater Rebuild Start to Finish.

Post by 66vairguy »

caraholic4life wrote: Sun Mar 17, 2024 8:55 am
bbodie52 wrote: Sun Mar 17, 2024 8:43 am I have a pair of 1966 Corvairs (Corsa convertible and 4-Door Sedan) that could both use a little refreshing in the heater fan department. I will try to duplicate your successful effort — using your photos as a model!

:tu: :goodpost: :ty: :coolphotos:
Once the assembly was out of the car, I made the effort to take photo's of it from all sides so I would know how things were assembled and adjusted in order to insure it went back together the same way....The photo's did help with reassembly.

Your '66 and later heater box will be slightly different but probably close enough.
You did a great job on that heater unit. I've done two 66 units.

Here is a picture of the 66 style top of housing. You can see how they eliminated the incorrect "fresh air intake" which was the result of a BIG engineering goof!!! This is what happens when water cooled engine folks design an air cooled engine heater :rolling:. Since the heat ducts contain engine fan pressurized hot air, you have to balance it with cool pressurized air from the top of the engine shroud to mix the air via the controller. They fixed the design and just added a cap to the useless "fresh air intake". Not sure when, but it has been said the corrected design was installed sometime during the 65 model year run.
Attachments
4 Door assemble rebuilt heater July, 2015 002.jpg
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